Monday, June 29, 2009

15) PETROLEUM ENGINEERING

Petroleum engineering is an engineering discipline concerned with the subsurface activities related to the production of hydrocarbons, which can be either crude oil or natural gas. These activities are deemed to fall within the upstream sector of the oil and gas industry, which are the activities of finding and producing hydrocarbons. (Refining and distribution to a market are referred to as the downstream sector.) Exploration, by earth scientists, and petroleum engineering are the oil and gas industry's two main subsurface disciplines, which focus on maximizing economic recovery of hydrocarbons from subsurface reservoirs. Petroleum geology and geophysics focus on provision of a static description of the hydrocarbon reservoir rock, while petroleum engineering focuses on estimation of the recoverable volume of this resource using a detailed understanding of the physical behavior of oil, water and gas within porous rock at very high pressure.





The combined efforts of explorationists and petroleum engineers throughout the life of a hydrocarbon accumulation determine the way in which a reservoir is developed and depleted, and usually they have the highest impact on field economics. Petroleum engineering requires a good knowledge of many other related disciplines, such as geophysics, petroleum geology, formation evaluation (well logging), drilling, economics, reservoir simulation, well engineering, artificial lift systems, and oil & gas facilities engineering.

Petroleum engineering has become a technical profession that involves extracting oil in increasingly difficult situations as the "low hanging fruit" of the world's oil fields are found and depleted. Improvements in computer modeling, materials and the application of statistics, probability analysis, and new technologies like horizontal drilling and enhanced oil recovery, have drastically improved the toolbox of the petroleum engineer in recent decades.

As mistakes may be measured in millions of dollars, petroleum engineers are held to a high standard. Deep-water operations can arguably be compared to space travel in terms of technical challenges. Arctic conditions and conditions of extreme heat have to be contended with. High Temperature and High Pressure (HTHP) environments that have become increasingly commonplace in today's operations require the petroleum engineer to be savvy in topics as wide ranging as thermo-hydraulics, geomechanics, and intelligent systems.




Petroleum engineers must implement high technology plans with manpower and high coordination, often in dangerous conditions. The drilling rig crew and machines they use become the remote partner of the petroleum engineer in implementing every drilling program. Understanding and accounting for the issues and communication challenges of building these teams remain just as vital to the petroleum engineer as ever.

The Society of Petroleum Engineers is the largest professional society for petroleum engineers and publishes much information concerning the industry. Petroleum engineering education is available at 17 universities in the United States and many more throughout the world - primarily in oil producing states - but not only top producers, and some oil companies have considerable in house petroleum engineering training classes.

Petroleum engineers have historically been one of the highest paid engineering disciplines; this is offset by a tendency for mass layoffs when oil prices decline. According to a survey published in September 2007 the average income is USD $122,458. In a June 4th, 2007 article, Forbes.com reported that Petroleum Engineering was the 24th best paying job in the United States

1- GEOPHYSICAL ENGINEERING
Geological and geophysical engineering is the engineering science of applying engineering principles to the study of earth materials as part of the engineering design of facilities including roads, tunnels, and mines especially as related to minerals and mineral products. Some see it as a merging of the disciplines of earth sciences and engineering and materials science, but, while it includes aspects of all, it has several specializations unique to the field.



Geological and geophysical engineers are particularly prized in the field of mining, including the fields of mine development, exploration, and operation. Geological/geophysical engineers conduct slope stability analyses, and design remediations for unstable slopes including landslides for mining concerns and civil engineering projects. They are involved in both civil and mining tunneling projects. Some geological/geophysical engineers choose to specialize instead on geotechnical or environmental aspects of the field.

Geological Engineering is a relatively new discipline and for the time being only some institutions of USA, Canada, Turkey and Pakistan are offering degree in Geological Engineering. In Pakistan only the University of Engineering and Technology is offering a bachelor degree in Geological Engineering. A bachelor degree in Geological Engineering is the basis of careers concentrating on the interaction of humans and the earth. Geological Engineering deals with a wide variety of the resource and geotechnical problems that come with accommodating more and more people on a finite planet. Foundations for surface structures such as dams, buildings, roads, under-ground structures i.e. tunnels, shafts and caverns must be properly evaluated, stabilized and monitored. Groundwater and water supplies not only properly located but also developed and contaminated sites are characterized before cleanup. New energy resources must be located and developed in an environmentally sound manner. Geological Engineers are the professionals trained to meet these challenges. Geological Engineers from University of Engineering and Technology are serving the nation as a geotechnical engineers, construction engineers, site engineers, and as geologists in both national and multinational companies. In Petroleum industry, Geological Engineers have also proved themselves as drilling engineers, well site geologists, geophysicists, mud loggers and completion engineers.

1.1- ENVIRONMENTAL GEOLOGY
Environmental geology, like hydrogeology, is a multidisciplinary field of applied science and is closely related to engineering geology and somewhat related to environmental geography. They all involve the study of the interaction of humans with the geologic environment including the biosphere, the lithosphere, the hydrosphere, and to some extent the atmosphere. It includes:


managing geological and hydrogeological resources such as fossil fuels, minerals, water (surface and ground water), and land use.
defining and mitigating exposure of natural hazards on humans
managing industrial and domestic waste disposal and minimizing or eliminating effects of pollution, and
performing associated activities, often involving litigation.

1.2- EXPLORATION GEOPHYSICS
Exploration geophysics is the applied branch of geophysics which uses surface methods to measure the physical properties of the subsurface Earth, in order to detect or infer the presence and position of concentrations of ore minerals and hydrocarbons.

Exploration geophysics is the practical application of physical methods (such as seismic, gravitational, magnetic, electrical and electromagnetic) to measure the physical properties of rocks, and in particular, to detect the measurable physical differences between rocks that contain ore deposits or hydrocarbons and those without.

Exploration geophysics can be used to directly detect the target style of mineralisation, via measuring its physical properties directly. For example one may measure the density contrasts between iron ore and silicate wall rocks, or may measure the conductivity contrast between conductive sulfide minerals and barren silicate minerals.

1.3- ENGINEERING GEOLOGY
Engineering Geology is the application of the geologic sciences to engineering practice for the purpose of assuring that the geologic factors affecting the location, design, construction, operation and maintenance of engineering works are recognized and adequately provided for. Engineering geologists investigate and provide geologic and geotechnical recommendations, analysis, and design associated with human development. The realm of the engineering geologist is essentially in the area of earth-structure interactions, or investigation of how the earth or earth processes impact human made structures and human activities.

Engineering geologic studies may be performed during the planning, environmental impact analysis, civil or structural engineering design, value engineering and construction phases of public and private works projects, and during post-construction and forensic phases of projects. Works completed by engineering geologists include; geologic hazards, geotechnical, material properties, landslide and slope stability, erosion, flooding, dewatering, and seismic investigations, etc. Engineering geologic studies are performed by a geologist or engineering geologist that is educated, trained and has obtained experience related to the recognition and interpretation of natural processes, the understanding of how these processes impact man-made structures (and visa-versa), and knowledge of methods by which to mitigate for hazards resulting for adverse natural or man-made conditions. The principal objective of the engineering geologist is the protection of life and property against damage caused by geologic conditions.

Engineering geologic practice is also closely related to the practice of geological engineering, geotechnical engineering, soils engineering, environmental geology and economic geology. If there is a difference in the content of the disciplines described, it mainly lies in the training or experience of the practitioner.

2- MINING ENGINEERING
Mining engineering is an engineering discipline that involves the practice, the theory, the science, the technology, and application of extracting and processing minerals from a naturally occurring environment. Mining engineering also includes processing minerals for additional value.

The need for mineral extraction and production is an essential activity of modern society. Mining activities by their nature cause a disturbance of the environment in and around which the minerals are located. Modern mining engineers must therefore be concerned not only with the production and processing of mineral commodities, but also with the mitigation of damage or to the environment as a result of that production and processing.



Since the beginning of civilization people have used stone, ceramics and, later, metals found on or close to the Earth's surface. These were used to manufacture early tools and weapons. For example, high quality flint found in northern France and southern England were used to set fire and break rock. Flint mines have been found in chalk areas where seams of the stone were followed underground by shafts and galleries. The oldest known mine on archaeological record is the "Lion Cave" in Swaziland. At this site, which by radiocarbon dating proves the mine to be about 43,000 years old, paleolithic humans mined mineral hematite, which contained iron and was ground to produce the red pigment ochre.

The ancient Romans were innovators of mining engineering. They developed large scale mining methods, especially the use of large volumes of water brought to the minehead by numerous aqueducts for hydraulic mining. The exposed rock was then attacked by fire-setting where fires were used to heat the rock, which would be quenched with a stream of water. The thermal shock cracked the rock, enabling it to be removed. In some mines the Romans utilized water-powered machinery such as reverse overshot water-wheels. These were used extensively in the copper mines at Rio Tinto in Spain, where one sequence comprised 16 such wheels arranged in pairs, and lifting water about 80 feet (24 m).

Black powder was first used in mining in Banská Štiavnica, Kingdom of Hungary present-day Slovakia in 1627. This allowed blasting of rock and earth to loosen and reveal ore veins, which was much faster than fire setting. The Industrial Revolution saw further advances in mining technologies, including improved explosives and steam-powered pumps, lifts and drills.

Mineral discovery
Mining engineers are involved in the mineral discovery stage by working with geologists to identify a mineral reserve. The first step in discovering an ore body is to determine what minerals to test for. The geologists and engineers drill core samples and conduct surface surveys searching for specific compounds and ores. For example a mining engineer and geologist may target metallic ores such as galena for lead or chalcolite for copper. A mining engineer may also search for a non-metal such as phosphate, quartz, or coal.

The discovery can be made from research of mineral maps, academic geological reports or local, state, and national geological reports. Other sources of information include property assays, well drilling logs, and local word of mouth. Mineral research may also include satellite and airborne photographs. Unless the mineral exploration is done on public property, the owners of the property may play a significant role in the exploration process, and may be the original discoverer of the mineral deposit.

Mineral determination
After a prospective mineral is located, the mining engineer then determines the ore properties. This may involve chemical analysis of the ore to determine the composition of the sample. Once the mineral properties are identified, the next step is determining the quantity of the ore. This involves determining the extent of the deposit as well as the purity of the ore. The engineer drills additional core samples to find the limits of the deposit or seam and calculates the quantity of valuable material present in the deposit.

Mining Operation
Mining engineers working in an established mine may work as an engineer for operations improvement, further mineral exploration, and operation capitalization by determining where in the mine to add equipment and personnel. The engineer may also work in supervision and management, or as an equipment and mineral salesperson. In addition to engineering and operations, the mining engineer may work as an environmental, health and safety manager or engineer.

Blasting
Explosives are used to break up a rock formation and aid in the collection of ore in a process called blasting. There are two types of explosives that can be used in mining: high velocity and low velocity. High velocity blasting uses high explosives while low velocity blasting is done with low explosives. Engineers determine the placement of the explosive charges and the blast sequence to efficiently and safely loosen the maximum amount of ore. They also are responsible for the safety of the miners by determining how best to support the rock ceiling in the newly-formed cave.

3- MINERAL ENGINEERING
Mining is the extraction of valuable minerals or other geological materials from the earth, usually from an ore body, vein or (coal) seam. Materials recovered by mining include base metals, precious metals, iron, uranium, coal, diamonds, limestone, oil shale, rock salt and potash. Any material that cannot be grown through agricultural processes, or created artificially in a laboratory or factory, is usually mined. Mining in a wider sense comprises extraction of any non-renewable resource (e.g., petroleum, natural gas, or even water).

Mining of stone and metal has been done since pre-historic times. Modern mining processes involve prospecting for ore bodies, analysis of the profit potential of a proposed mine, extraction of the desired materials and finally reclamation of the land to prepare it for other uses once the mine is closed. The nature of mining processes creates a potential negative impact on the environment both during the mining operations and for years after the mine is closed. This impact has led to most of the world's nations adopting regulations to moderate the negative effects of mining operations. Safety has long been a concern as well, though modern practices have improved safety in mines significantly. Mining today is able to profitably and safely recover minerals with little negative impact to the environment.

Prehistoric mining
Since the beginning of civilization people have used stone, ceramics and, later, metals found on or close to the Earth's surface. These were used to manufacture early tools and weapons, for example, high quality flint found in northern France and southern England were used to create flint tools. Flint mines have been found in chalk areas where seams of the stone were followed underground by shafts and galleries. The mines at Grimes Graves are especially famous, and like most other flint mines, are Neolithic in origin (ca 4000 BC-ca 3000 BC). Other hard rocks mined or collected for axes included the greenstone of the Langdale axe industry based in the English Lake District.



The oldest known mine on archaeological record is the "Lion Cave" in Swaziland. At this site, which by radiocarbon dating proves the mine to be about 43,000 years old, paleolithic humans mined mineral hematite, which contained iron and was ground to produce the red pigment ochre. Mines of a similar age in Hungary and are believed to be sites where Neanderthals may have mined flint for weapons and tools.

Ancient Egypt
Ancient Egyptians mined malachite at Maadi. At first, Egyptians used the bright green malachite stones for ornamentations and pottery. Later, between 2,613 and 2,494 BC, large building projects required expeditions abroad to the area of Wadi Maghara in order "to secure minerals and other resources not available in Egypt itself." Quarries for turqoise and copper were also found at "Wadi Hamamat, Tura, Aswan and various other Nubian sites" on the Sinai Peninsula and at Timna. Mining in Egypt occurred in the earliest dynasties, and the gold mines of Nubia were among the largest and most extensive of any in Ancient Egypt, and are described by the Greek author Diodorus Siculus. He mentions that fire-setting was one method used to break down the hard rock holding the gold. One of the complexes is shown in one of earliest known maps. They crushed the ore and ground it to a fine powder before washing the powder for the gold dust.

Ancient Greece and Rome
Mining in Europe has a very long pedigree, examples including the silver mines of Laurium, which helped support the Greek city state of Athens. However, it is the Romans who developed large scale mining methods, especially the use of large volumes of water brought to the minehead by numerous aqueducts. The water was used for a variety of purposes, including using it to remove overburden and rock debris, called hydraulic mining, as well as washing comminuted or crushed ores, and driving simple machinery. They used hydraulic mining methods on a large scale to prospect for the veins of ore, especially a now obsolete form of mining known as hushing. It involved building numerous aqueducts to supply water to the minehead where it was stored in large reservoirs and tanks. When a full tank was opened, the wave of water sluiced away the overburden to expose the bedrock underneath and any gold veins. The rock was then attacked by fire-setting to heat the rock, which would be quenched with a stream of water. The thermal shock cracked the rock, enabling it to be removed, aided by further streams of water from the overhead tanks. They used similar methods to work cassiterite deposits in Cornwall and lead ore in the Pennines. The methods had been developed by the Romans in Spain in 25 AD to exploit large alluvial gold deposits, the largest site being at Las Medulas, where seven long aqueducts were built to tap local rivers and to sluice the deposits. Spain was one of the most important mining regions, but all regions of the Roman Empire were exploited. They used reverse overshot water-wheels for dewatering their deep mines such as those at Rio Tinto. In Great Britain the natives had mined minerals for millennia , but when the Romans came, the scale of the operations changed dramatically. The Romans needed what Britain possessed, especially gold, silver, tin and lead. Roman techniques were not limited to surface mining. They followed the ore veins underground once opencast mining was no longer feasible. At Dolaucothi they stoped out the veins, and drove adits through barren rock to drain the stopes. The same adits were also used to ventilate the workings, especially important when fire-setting was used. At other parts of the site, they penetrated the water table and dewatered the mines using several kinds of machine, especially reverse overshot water-wheels. These were used extensively in the copper mines at Rio Tinto in Spain, where one sequence comprised 16 such wheels arranged in pairs, and lifting water about 80 feet (24 m). They were worked as treadmills with miners standing on the top slats. Many examples of such devices have been found in old Roman mines and some examples are now preserved in the British Museum and the National Museum of Wales.


Medieval Europe
Mining in the Medieval period is best known through the work De Re Metallica (1556) of Georg Agricola, who described many different mining methods then used in German and Saxon mines. Use of water power in the form of water mills was extensive; they were employed in crushing ore, raising ore from shafts and ventilating galleries by powering giant bellows. Black powder was first used in mining in Selmecbánya, Kingdom of Hungary (present-day Banská Štiavnica,Slovakia) in 1627. This allowed blasting of rock and earth to loosen and reveal ore veins, which was much faster than fire setting. In 1762, the world's first mining academy was established in the same town.

Mining techniques
Mining techniques can be divided into two common excavation types: surface mining and sub-surface (underground) mining. Mining targets are divided into two general categories of materials: placer deposits, consisting of valuable minerals contained within river gravels, beach sands, and other unconsolidated materials; and lode deposits, where valuable minerals are found in veins, in layers, or in mineral grains generally distributed throughout a mass of actual rock. Both types of ore deposit, placer or lode, are mined by both surface and underground methods.

Processing of placer ore material consists of gravity-dependent methods of separation, such as sluice boxes. Only minor shaking or washing may be necessary to disaggregate (unclump) the sands or gravels before processing. Processing of ore from a lode mine, whether it is a surface or subsurface mine, requires that the rock ore be crushed and pulverized before extraction of the valuable minerals begins. After lode ore is crushed, recovery of the valuable minerals is done by one, or a combination of several, mechanical and chemical techniques.

Some mining, including much of the uranium mining being done today, is done by less-common methods, such as in-situ leaching: this technique involves digging neither at the surface nor underground. The extraction of target minerals by this teqhnique requires that they be soluble, e.g., potash, potassium chloride, sodium chloride, sodium sulfate and uranium oxide which dissolve in water.



Surface mining is done by removing (stripping) surface vegetation, dirt, and if necessary, layers of bedrock in order to reach buried ore deposits. Techniques of surface mining include; Open-pit mining which consists of recovery of materials from an open pit in the ground, quarrying or gathering building materials from an open pit mine, strip mining which consists of stripping surface layers off to reveal ore/seams underneath, and Mountaintop removal, commonly associated with coal mining, which involves taking the top of a mountain off to reach ore deposits at depth. Most (but not all) placer deposits, because of their shallowly-buried nature, are mined by surface methods. Landfill mining finally are sites where landfills are excavated and processed.


Machinery
Heavy machinery is needed in mining for exploration and development, to remove and stockpile overburden, to break and remove rocks of various hardness and toughness, to process the ore and for reclamation efforts after the mine is closed. Bulldozers, drills, explosives and trucks are all necessary for excavating the land. In the case of placer mining, unconsolidated gravel, or alluvium, is fed into machinery consisting of a hopper and a shaking screen or trommel which frees the desired minerals from the waste gravel. The minerals are then concentrated using sluices or jigs. Large drills are used to sink shafts, excavate stopes and obtain samples for analysis. Trams are used to transport miners, minerals and waste. Lifts carry miners into and out of mines, as well as moving rock and ore out, and machinery in and out of underground mines. Huge trucks, shovels and cranes are employed in surface mining to move large quantities of overburden and ore. Processing plants can utilize large crushers, mills, reactors, roasters and other equipment to consolidate the mineral-rich material and extract the desired compounds and metals from the ore.



4- RESERVOIR ENGINEERING

Reservoir engineering is a branch of petroleum engineering,that applies scientific principles to the drainage problems arising during the development and production of oil and gas reservoirs so as to obtain a high economic recovery. The working tools of the reservoir engineer are subsurface geology,applied mathematics, and the basic laws of physics and chemisty governing the behaviour of liquid and vapour phases of crude oil,natural gas, and water in reservoir rock.

Of particular interest to reservoir engineers is generating accurate reserves estimates for use in financial reporting to the SEC and other regulatory bodies. Other job responsibilities include numerical reservoir modeling, production forecasting, well testing, well drilling and workover planning, economic modeling, and PVT analysis of reservoir fluids.

Reservoir engineers also play a central role in field development planning, recommending appropriate and cost effective reservoir depletion schemes such as waterflooding or gas injection to maximize hydrocarbon recovery.


Types
Reservoir engineers often specialize in two areas:

Surveillance (or production) engineering, i.e. monitoring of existing fields and optimization of production and injection rates. Surveillance engineers typically use analytical and empirical techniques to perform their work, including decline curve analysis, material balance modeling, and inflow/outflow analysis.
Simulation modeling, i.e. the conduct of reservoir simulation studies to determine optimal development plans for oil and gas reservoirs.

BOOKS ON PETROLEUM ENGINEERING




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